Heating Air Conditioning

Quick facts

  • Air conditioning removes heat and moisture from cabin air rather than generating cold air.
  • Refrigerant also carries compressor lubricating oil throughout the AC system.
  • Low refrigerant level always indicates a leak. Refrigerant does not deplete through normal use.
  • R-134a replaced R-12 in all vehicles manufactured from 1994 onward under EPA requirements.

A vehicle's air conditioning system does not create cold air. It actually takes the heat and moisture out of the air that is already in your car, leaving behind cooler air. Having a good understanding of how the components work can help to explain the methods of repairs in the air conditioning system.

The freon/refrigerant resides in the a/c system. The a/c compressor initiates the high-side of the system where it is compresses the freon/refrigerant into a high-pressure state causing it to liquefy. It travels through the high-pressure lines to the condenser. The condenser which is similar to a small radiator, puts the liquid in contact with fresh air on the outside of the vehicle, which absorbs the heat from the liquid. It then flows into the expansion valve or orifice tube where it is restricted and becomes gaseous into the low-pressure side of the a/c system. Then it flows into the receiver dryer/accumulator that contains a desiccant bag to remove and collect unwanted moisture/water and impurities. The clean gaseous freon/refrigerant then travels through the tubing into the evaporator (that is usually located in the passenger compartment of the dash). Freon/refrigerant in its gaseous state is now able to absorb heat from the air passing through the evaporator fins, leaving behind the cooler air. Fans blow this cooler dry air into the car's cabin. The refrigerant travels back to the compressor in the suction hose of the a/c system to get compressed back into the high-pressure gas and begin the process again.

The freon/refrigerant also carries dispersed oil that helps to keep the air-conditioning compressor lubricated while operating. Freon/refrigerant staying charged or in a full state is crucial to the proper operation and lubrication of the a/c compressor. R-12 used to be the commonly used freon/refrigerant up to 1993. All vehicles that were produced in 1994 and later were required by the Environmental Protection Agency to be equipped with R-134 freon/refrigerant, which was determined to be better for the environment. There were also stricter regulations enforced against the leakage and handling of refrigerant/freon and the repairing of a vehicles a/c system.

If the freon/refrigerant level gets low, the a/c system can still operate, even though it may loose some of it's cooling effect, or it can shorten the cycle of operation, and it can cause damage due to the compressor not being properly lubricated while operating. Checking pressures of the a/c system while in operation can give an indication of low freon/refrigerant, but it cannot tell you how low the refrigerant is. If the freon/refrigerant level is low, it is due to a leak that has developed in the system.

If you're a/c system is not working properly, it is a good idea to have your trusted repair facility perform some basic checks. Check the operation of the compressor, it's clutch and belt, check the high and low pressures of the system while operating, check proper control panel operation, check heater blower fan and engine cooling fan operation, check for restrictions in the system, check for proper air flow through the condenser and evaporator, check for any obvious leaks. Our next article will talk about leaks in an a/c system and how to find them.

Frequently asked questions

Common questions

Why does running the AC increase fuel consumption?

The AC compressor is driven by a belt attached to the engine crankshaft. Engaging the compressor adds a mechanical load to the engine, typically the equivalent of 3 to 5 horsepower depending on system size and ambient temperature. The engine control module compensates by increasing fuel delivery slightly to maintain idle stability and performance. On smaller engines, this load is more noticeable. At highway speeds the aerodynamic penalty of open windows often exceeds the AC load, making the AC the more efficient choice.

What is the receiver dryer, and why does it need to be replaced when other AC components are serviced?

The receiver dryer contains a desiccant, a moisture-absorbing material, that removes water from the refrigerant circulating through the system. Moisture in the AC system reacts with refrigerant to form acids that corrode metal components and damage the compressor. The desiccant has a limited capacity, and once saturated it can no longer protect the system. Whenever the AC system is opened for a major repair, ambient moisture enters the lines and the desiccant must be renewed to prevent contamination of the new or repaired components.

What does the expansion valve or orifice tube actually do in the AC system?

These components are the transition point between the high-pressure and low-pressure sides of the AC system. As liquid refrigerant under high pressure passes through the restriction, it experiences a rapid pressure drop that causes it to vaporize. This phase change from liquid to gas is what absorbs heat. The physics of evaporation require energy input, and that energy comes from the surrounding air, cooling it in the process. The size and design of the restriction determines how much refrigerant flows and therefore how aggressively the system cools.

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